Intelligent Hydraulic Torque Wrench Control All-in-One Machine

1. One-button start, automatically drives the hydraulic wrench to the target torque value;

2. Equipped with a dedicated PDA intelligent data receiving terminal;

3. Features a 10-inch LCD screen for human-machine interaction;

4. Equipped with a high-precision intelligent digital pressure gauge, measuring range 0-100MPa, accuracy class 0.5, Bluetooth communication function, switchable pressure units (PSI/Bar/MPa, etc.), and local data storage function;

5. The system can automatically generate QR codes based on equipment attributes and the hydraulic wrench. If the user already has a QR code, they can input the information into the system for recognition. By scanning the QR code or entering the relevant serial number on-site, the system can directly display the equipment model, pressure, and torque values.

6. After inputting the relevant wrench model and target torque value on the pump’s display screen, the pressure value can be automatically and intelligently adjusted.

7. The mobile device software can automatically generate tightening steps and sequence reminders based on the attribute information of the fastening nodes. The relevant tightening steps and standards must comply with ASME PCC-1 standards.

8. Flange model function: During bolt tightening, the mobile device can generate a flange model and distinguish different bolt tightening states by color.

9. Node bolt tightening report: After the on-site bolt tightening operation is completed, the mobile device can automatically generate a bolt tightening task report for on-site personnel and management personnel to view. The report includes key basic information such as task start time, task end time, operator name, tightening requirements, tightening pressure at each stage, and tightening torque at each stage. It can be exported, and related reports must comply with ASME PCC-1 standards;

10. Alarm Management Function: Alarm functions include: working pressure threshold alarm, calibration certificate alarm, and bolt tightening over-torque alarm;

11. Manual Data Entry Function: Manual data entry supports uploading photos, and manually entered values ​​and on-site photos can be viewed through the software’s backend interface;

12. Drawing Management Function: Drawings can be managed by project and by node. Node-related drawing information can be downloaded and viewed through a PC browser.

13. Role and Permission Management: The system should allow users to customize access permissions (read-only, edit, or operate). Different permissions can be adjusted according to different user roles, and the functions of each different user role can be customized;

14. The software can automatically upload bolt-related data to the client’s internal server in real time. It automatically generates bolt tightening pressure curves, which can be viewed on both PC and mobile interfaces. These curves allow for analysis to identify any missed or incorrect bolt installations.

15. The system should be compatible with the buyer’s two-factor login system or the company’s DIMS system.

16. The system and data can be hosted and managed internally by the client, ensuring software security and eliminating vulnerabilities. The server should use the Kylin operating system.

17. The software should adopt a B/S architecture, consisting of PC-based management software and on-site mobile device operation software. Both software should support switching between Chinese and English at any time.

18. Other compatibility and scalability features.